Industrial IoT
Solutions
Connect your machines, assets, and facilities to a unified data platform. From sensor integration to real-time monitoring dashboards and predictive maintenance — we build your industrial nervous system.
Connect Your Factory arrow_forwardHow We Architect Industrial IoT
A four-layer architecture that takes data from the factory floor to actionable intelligence — in milliseconds.
Device Layer Sensors, PLCs, SCADA systems, actuators
Temperature, vibration, pressure, flow, and current sensors. Wired (Modbus, Profibus) and wireless (Zigbee, LoRaWAN, BLE) connectivity. PLC integration via OPC-UA.
Edge Layer MQTT gateways, edge compute nodes
On-premise edge servers process data locally for low-latency alerting. MQTT brokers (Mosquitto, EMQX) aggregate sensor streams. Data is normalised and filtered before cloud upload.
Platform Layer Streaming analytics, time-series DB
Apache Kafka for high-throughput event streaming. InfluxDB or TimescaleDB for time-series storage. Real-time anomaly detection using ML models running on AWS SageMaker or Azure ML.
Application Layer OEE dashboards, alerting, APIs
Grafana and custom React dashboards for production teams. Automated alerting via SMS, email, and Slack. REST/GraphQL APIs for ERP and MES integration.
Connectivity We Support
Security Built-In
TLS 1.3 on all MQTT connections. Certificate-based device authentication. OT/IT network segmentation. IEC 62443 compliance support for critical infrastructure.
From Predictive Maintenance to Production Intelligence
IoT is not about collecting data — it's about making better decisions faster. Here's what our clients achieve.
- check_circlePredict failures before they happen — vibration and thermal analysis detects bearing faults 2–6 weeks before breakdown, reducing unplanned downtime by up to 35%.
- check_circleCalculate OEE in real-time — availability, performance, and quality metrics updated every 10 seconds, visible on the shop floor and in the boardroom.
- check_circleRoot cause analysis with digital twins — virtual replicas of production lines isolate the exact failure point without stopping the line.
- check_circleEnergy optimisation — machine-level energy metering identifies idle power draw and schedules equipment to shift to off-peak tariffs.
- check_circleRegulatory traceability — immutable sensor logs provide batch-level audit trails for ISO, FSMA, and GMP compliance.
Our IoT Technology Stack
Open-source where possible, enterprise-grade where required. No proprietary lock-in.
Edge & Connectivity
Data & Streaming
Cloud Platforms
Analytics & Viz
Full IoT Service Coverage
- check_circleIndustrial sensor integration
- check_circleMQTT broker setup & topic architecture
- check_circleEdge computing gateways
- check_circleReal-time OEE dashboards
- check_circlePredictive maintenance ML pipelines
- check_circleSCADA / HMI integration